2017 Innovations archived
The World of Lapp INNOVATIONS 2017/18
N E W I N T H E W O R L D O F L A P P
Archived document For current information visit www.lappusa.com
We know what’s important to you.
Unrivaled dependability saves money. Lapp Group knows that dependable performance and communications are your top priorities. Every connection. Every time. You could choose any manufacturer, but why would you compromise? Today’s sophisticated automation installations demand durability, and Lapp’s products have proven to be more than up to the task at countless facilities within a range of applications. Our products provide optimum performance as they resist fluids, chemicals, and extreme temperatures often found on automated production lines. You could pay less, but with Lapp products, you get more. More durability and performance which, in the end, saves you time and money. Customer support that never lets you down. Lapp Group knows that customer support plays a critical role in your operation. We’ll always have your back. Our sales group will make you feel like you have a supporting team right there with you at your facility. A team that never lets you down. And with localized distribution, you’ll have the products you want when you need them. Industry expertise. Lapp Group’s UNITRONIC ® , ETHERLINE ® , and EPIC ® products can be found hard at work within numerous automation applications including automotive, food and beverage, material handling and logistics, chemical, and pharmaceutical. Our expertise within these sectors allows us to provide solutions that increase productivity.
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Greater peace of mind. Lapp Group’s unique combination of product durability, technical innovation, competitive pricing, and support provides our customers with the confidence that our products will provide enhanced operational efficiencies and greater peace of mind. Partner with the industry leader. When you choose products from Lapp Group’s complete line of connectivity solutions, you connect with a company that combines international capabilities with domestic manufacturing, ensuring product quality and availability. And you connect with unrivaled customer support that is always there for you. Learn more. To find out how Lapp Group and our full line of products and services can help meet your power, control, and data needs, please visit us at www.lappgroupna.com or call us at 1-800-774-3539.
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We understand the critical role our products play. Lapp products serve a wide array of industries andmanufacturing applications. Our business partners depend on the quality, performance, and durability of our connectivity solutions to keep their facilities and lines up and running, even in the most demanding conditions. As such, we drive innovations to support the challenging applications and make us future-ready and able to grow together with our business partners. Lapp developed solutions for multiple-purpose applications to streamline the use of cable more and make it easier for customers to make a choice. Lapp Group tray cables have a well-earned reputation for playing critical roles. In many industries and manufacturing applications, our tray cables help keep power, control, communications, and data lines performing optimally.
Our tray cables offer many valuable benefits for manufacturers. • industry-leading oil resistance • superior bending radius • enhanced temperature resistance • no conduit required • UV-resistant and direct burial capabilities • UL TC-ER approved • c(UL) CIC/TC • unrivaled flexibility, durability, and cost effectiveness • low capacitance • resistant to a wide range of disinfecting solutions used in the food, beverage, chemical, and related industries
Archived 2017 document
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Know your application requirements for the most effective and long-lasting performance. It’s critical to know your installation environment for all types and voltages of tray cable, including where the cables are going to be run and important environmental factors such as cold, hot, damp, oil-heavy or wash down conditions. The applications are equally important, including significant curves, rises and falls, trays being run next to conveyors, and torsion ratings for wind turbines. Cold temperature flexibility ratings are also significant and can vary from -5°C to -25°C. Installations below the cold temperature flexibility can potentially cause the cable to be damaged during installation. Lapp Group tray cables come in a wide variety of insulation and jacket materials. Lapp Group’s 600V power & control cables pass stringent impact and crush tests per UL 1569 and don’t require conduit, which lowers operational and maintenance costs and increases layout flexibility. A smooth, round jacket design optimizes the seal when used with cable glands and connectors. Lapp Group also offers data and communication cable that can be run in cable trays. Most are PLTC (Power Limited Tray Cable) rated per UL 13 and are PLTC-ER (Exposed Run) rated. PLTC cables can be run in the same tray as 600V power and control tray cables when they are separated by a divider.
Archived 2017 document
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ÖLFLEX ® 190/190 CY Extremely oil-resistant flexible control cable with UL TC & UL/CSA AWM
Unshielded Construction
Conductors: Finely stranded bare copper Insulation: Specially formulated PVC Jacket: Specially formulated thermoplastic polymer; gray
LAPP KABEL
ÖLFLEX ® 190
LAPP KABEL
ÖLFLEX ® 190 CY
Shielded Construction
ÖLFLEX ® 190 is a multi-conductor cable with a highly oil-, coolant-, and solvent-resistant thermoplastic polymer jacket for control and power applications in an industrial environment. It is designed for use in all electrical equipment under dry, damp, and wet conditions. ÖLFLEX ® 190 is also UL TC approved so it can be routed in tray as well. ÖLFLEX ® 190 CY is a shielded version for EMI and RFI protection.
Conductors: Finely stranded bare copper Insulation: Specially formulated PVC Shielding: PVC inner jacket; tinned copper braid (85% coverage) Jacket: Specially formulated thermoplastic polymer; gray
Recommended Applications
Application Advantage
CNC machining centers; grinding machines; bottling equipment; conveyors; processing equipment; assembly lines; control panels
• Extremely oil-resistant (Oil Res I & II) • Meets NFPA 79 machinery wiring standard • Very flexible and number-coded for easy routing and termination • Round jacket for optimal seal with a SKINTOP ® strain relief cable gland
Approvals
FIRE PROTECTION
Cable Attributes OIL
Complete the Installation
OR-04
FR-03
FLAME
SKINTOP ® strain relief
EPIC ® connectors
MOTION WT-02
MP-03
MECH.
Technical Data Minimum Bend Radius: - for installation:
Color Code:
black with white numbers, plus green/yellow ground
4 x cable diameter 6 x cable diameter
- shielded:
Approvals:
UL: TC-ER per UL 1277 WTTC per UL 2277
Temperature Range: - UL TC: - for stationary use:
-25°C to +90°C -40°C to +105°C -25°C to +90°C
PLTC-ER per UL 13 (20 AWG) AWM 2587 & 21098 (Oil)
- for flexible use:
Attributes: UL Oil Res I/II
90°C Wet; 90°C Dry Sunlight resistant Direct burial NFPA 79 Canada: CSA AWM I/II A/B FT4 CSA C22.2 210.2 Additional: Torsion rated for wind market
Nominal Voltage: - UL PLTC:
300V 600V
- UL TC:
- UL WTTC:
1000V 1000V
- UL/CSA AWM:
(± 90°/m) & (± 150°/m) (18 - 2 AWG) CE & RoHS
Test Voltage:
2000V
Conductor Stranding: - 20 - 6 AWG: - 4 AWG and larger:
Class 5 fine wire*
Class K fine wire * 18 AWG meets only Class 5 cross section and DC resistance
Archived 2017 document
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ÖLFLEX ® 190
Number of Conductors incl. ground*
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
Number of Conductors incl. ground*
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® SL
SKINTOP ® SL
Part Number
Part Number
in
mm lbs/mft
PG thread
in
mm lbs/mft
PG thread
20 AWG (0.5 mm²) 602002**
14 AWG (2.5 mm²) 601402**
2 3 4 5 7 9
0.253 0.265 0.285 0.308 0.331 0.409 0.421 0.487 0.586 0.277 0.291 0.314 0.340 0.367 0.454 0.471 0.579 0.656 0.937 1.041 1.092 0.303 0.319 0.345 0.375 0.406 0.509 0.557 0.644 0.733 0.892 0.974 1.192 1.265 0.329 0.341 0.361 0.384 0.407 0.497 0.678 0.353 0.367 0.390 0.416 0.443 0.586 0.678 0.764 0.395 0.421 0.451 0.482 0.656 0.743 0.888 in
6.4 6.7 7.2 7.8 8.4
7
40 42 51 60 82
S1109 S1109 S1111 S1111 S1111 S1113 S1113 S1116 S1121 S1111 S1111 S1111 S1111 S1111 S1113 S1116 S1121 S1121 S1129 S1136 S1136 S1111 S1111 S1111 S1111 S1113 S1116 S1121 S1121 S1129 S1129 S1236 S1136 S1248
2 3 4 5 7 9
0.337 0.356 0.386 0.421 0.457 0.609 0.628 0.729 0.872 0.417 0.454 0.497 0.573 0.745 0.466 0.509 0.590
8.6 9.0 9.8
33 49 65 81
88 93
S1111 S1111 S1113 S1113 S1113 S1121 S1121 S1129 S1129 S1113 S1113 S1116 S1121 S1129 S1116 S1121 S1121
602003 602004 602005 602007 602009 602012 602018 602025 601803 601804 601805 601807 601809 601812 601818 601825 601834 601841 601850 601603 601604 601605 601607 601609 601612 601618 601625 601634 601641 601650 601661
10 13 17 23 30 39 59 82 13 20 26 33 46 59 79
601403 601404 601405 601407 601409 601412 601418 601425
121 145 192 317 401 575 860 156 198 238 363 397 223 267 322
10.7 11.6 15.5 16.0 18.5 22.1 10.6 11.5 12.6 14.6 18.9 11.8 12.9 15.0
113 145 194 290 404 104 129 181 284 116 155 194 78
10.4 10.7 12.4 14.9
100 168 198 242
12 18 25
12 18 25
18 AWG (1 mm²) 601802**
12 AWG (4 mm²) 601203
2 3 4 5 7 9
7.0 7.4 8.0 8.6 9.3
42 44 55 64 84
3 4 5 7
601204 601205 601207 601211
11
10 AWG (6 mm²) 601003
11.5 12.0 14.7 16.7 23.8 26.4 27.7
119 141 207 278 575 680 825
12 18 25 34 41 50
3 4 5
118 164 206 250 305
601004 601005
8 AWG (10 mm²) 600804
4 5
0.664 16.9 0.728 18.5
258 323
436 525
S1129 S1129
600805
16 AWG (1.5 mm²) 601602**
6 AWG (16 mm²) 600604
2 3 4 5 7 9
7.7 8.1 8.8 9.5
20 29 39 49 68 88
57 62 75 90
4 5
0.870 0.955
22.1 24.3
413 516
699 842
S1129 S1129
600605
4 AWG (21 mm²) 600404
4 5
1.005
25.5
515 645
950
S1136 S1136
10.3 12.9 14.1 16.4 18.6 22.7 24.7 30.3 32.1
121 174 209 298 417 760 875
600405
1.105 28.1
1200
2 AWG (33.7 mm²) 600204
12 18 25 34 41 50 61
112 175 242 296 357 437 530
4 5
1.178 29.9 1.300 33.0
876
1405
S1136 S1248
600205
1129 1752
1020 1180
* 2c cable does not include ground
** Part numbers are not -ER rated
ÖLFLEX ® 190 CY
Number of Conductors incl ground*
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® MS-SC PG thread
Number of Conductors incl ground*
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® MS-SC PG thread
Part Number
Part Number
mm lbs/mft
in
mm lbs/mft
20 AWG (0.5 mm²) 602002CY**
14 AWG (2.5 mm²) 601403CY
2 3 4 5 7
8.4 8.7 9.2 9.8
25 30 35 41 51 73 28 40 48 57 94
66 82 88 99
53112220 53112220 53112220 53112230 53112230 53112240
3 4 5 7
0.432 0.462 0.497 0.533 0.727 0.884 0.500 0.585 0.628 0.672 0.565 0.608 0.689 0.740
11.0 11.7 12.6 13.5 18.5 22.5 12.7 14.9 16.0 17.1 14.4 15.4 17.5 18.8
75 93
148 53112230
602003CY 602004CY 602005CY 602007CY 602012CY 602025CY 601803CY 601804CY 601805CY 601807CY 601812CY 601818CY 601825CY 601604CY 601605CY 601607CY 601612CY 601618CY 601625CY
601404CY 601405CY 601407CY 601412CY 601418CY
181 218
53112240 53112240
115 147 253 361 124 154 180 234 164 208 255 335
282 53112250
10.3 12.6 17.2
112 181
12 18
516 741
53112260 53112260
12 25
139
295 53112260
12 AWG (4 mm²) 601203CY
18 AWG (1 mm²) 601802CY**
3 4 5 7 3 4 5 7
227 53112240
2 3 4 5 7
9.0 9.3 9.9
75 82
53112220 53112230
601204CY 601205CY 601207CY
311
53112250
359 53112250 494 53112260
106 53112230 123 53112230 139 53112240 229 53112250
10.6 11.3 14.9 17.2 19.4 10.0 10.7 11.5 12.2 16.7 18.9 22.6
10 AWG (6 mm²) 601003CY
311
53112250
12 18 25
153 216 226
601004CY 601005CY 601007CY
386 53112250
317
53112260
474
53112260
436 53112260
639 53112260
16 AWG (1.5 mm²) 601603CY
8 AWG (10 mm²) 600804CY 6 AWG (16 mm²) 600604CY
3 4 5 7
52 66 76 98
115
53112230
4
0.763
19.4
324
574 53112260
128 53112230 150 53112240
4
0.994
25.2
494
1115 53112270
181 311
53112240 53112250
12 18 25
167 235 313
456 53112260 639 53112260
* 2c cable does not include ground
** Part numbers are not -ER rated
Archived 2017 document
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Servo motors and drives are fundamental building blocks for automation. Electric drives are found in a range of complex processes in industrial applications. Servo drives are purpose-designed to meet challenging requirements for the precision and dynamics of the system or application. ÖLFLEX ® SERVO 7TCE servo cable is the solution to long distance cable installations. Due to its UL TC-ER rating, ÖLFLEX ® SERVO 7TCE is permitted to run in cable trays with exposed final connection to equipment. As a result, installations no longer require the use of expensive, labor- intensive conduit or multiple cable types in order to adhere to NEC code. XLPE insulation is an electrical superstar. Insulation material with poor dielectric properties can break down over the lifetime of the cable, resulting in increased capacitance and voltage drops. XLPE insulation is an excellent dielectric material that insulates the conductors to minimize current leakage and capacitance. Lapp’s complete solution increases your machine’s efficiency. Properly installing servo motors & drives requires technical know-how and the right components to minimize EMC issues and reduce downtime. Lapp’s range of servo cables, glands, and connectors are specially designed to create reliable connections for your servo installation. Save time and money by increasing your machine’s overall efficiency with Lapp’s entire servo cabling offering.
Archived 2017 document
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Flexible servo cable; 600/1000V; UL TC-ER approval ÖLFLEX ® SERVO 7TCE
Construction
LAPP KABEL
ÖLFLEX ® SERVO 7TCE
Conductors: Finely stranded bare copper Insulation: XLPE
ÖLFLEX ® SERVO 7TCE is a highly flexible and oil resistant servo cable suitable for mounting either in equipment or in cable tray, eliminating the need for two different types of cable in a single run. A longer cable connection is possible between the drive and the motor due to its low-capacitance design. This one cable solution is ideal for installing power to servo motor systems.
Pairs: One pair: shielded with foil & tinned copper braid (85% coverage) • Two pairs: individually shielded with foil, drain wire, tinned copper braid (85% coverage); twisted together Shielding: Overall tinned copper braid (85% coverage) Jacket: Specially formulated thermoplastic elastomer (TPE); orange
Application Advantage
Recommended Applications
Motor connections between servo controller and motors on industrial machinery; in tray applications and moving machine parts; assembly handling and production lines with North American and European approvals
• Tray rated cable for servo applications • Low capacitance design • UL TC-ER & c(UL) CIC approvals • Oil & UV resistant; flame retardant
Approvals
• Resistant to a wide range of disinfecting solutions used in the food, beverage, chemical and related industries, according to ECOLAB ® PM 40-1 test procedure
Cable Attributes OIL
Complete the Installation
ÖLFLEX ® CONNECT Solution
OR-03
FR-03
FLAME
SKINTOP ® MS-M BRUSH
EPIC ® POWER LS1
ÖLFLEX ® CONNECT SERVO
MOTION FL-02
MP-03
MECH.
Technical Data Minimum Bend Radius:
Test Voltage:
2000V
6 x cable diameter
Conductor Stranding:
Temperature Range: - for stationary use:
Class 5 fine wire
-40°C to +105°C -25°C to +90°C
Approvals:
UL: TC-ER per UL 1277
- UL TC:
Flexible motor supply 1000V
Nominal Voltage: - UL TC-ER:
Attributes: UL Oil Res I/II
-40°C Cold Bend; -25°C Cold Impact UV resistant Direct burial NFPA 79 NEC: Class 1 Division 2 per NEC Articles 336, 501 Canada: c(UL) CIC FT4 (18 - 14 AWG) cRU AWM II A/B FT4 Additional: CE & RoHS
600V 1000V
- UL Flexible Motor Supply:
Color Code: - power conductors:
black conductors with white letters: U/L1/C/L+; V/L2; W/L3/D/L - plus green/yellow ground
- 1 pair: - 2 pair:
black & white
black with white numbers: 5, 6, 7, 8
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® MS-M BRUSH metric thread
Size / Number of Conductors
EPIC ® POWER LS1
Part Number
power conductors + control pairs
in
mm lbs/mft
female
4 power conductors 700730
16 AWG/4c 14 AWG/4c 12 AWG/4c 10 AWG/4c
— — — —
0.385 0.433 0.504 0.555 0.494 0.524 0.620 0.669 0.520 0.547 0.610 0.669 0.712
9.78
59 89
96
53112676 53112676 53112676 53112676 53112676 53112676 53112047 53112047 53112676 53112676 53112677 53112677 53112677
5+PE 5+PE 5+PE
76123000 76123000 44420091
700731 700732 700733
11.00 12.80 14.10 12.55 13.31 15.75 17.00 13.21 13.89 15.49 17.00 18.08
134 192 251 161 202 290 333 186 211 260 327 386
134 189
—
—
4 power conductors + 1 control pair 700734 16 AWG/4c +
(16 AWG/1pr) (16 AWG/1pr) (16 AWG/1pr) (16 AWG/1pr)
99
3+PE+4 3+PE+4 3+PE+4
76124000 76124000 44420089
700735 700736 700737
14 AWG/4c 12 AWG/4c 10 AWG/4c
+ + +
128 174 238 112 126 154 219 275
—
—
4 power conductors + 2 control pairs 700738 18 AWG/4c +
2 x (18 AWG/1pr) 2 x (18 AWG/1pr) 2 x (18 AWG/1pr)
3+PE+4 3+PE+4 3+PE+4 3+PE+4
76124000 76124000 76124000 44420089
700739 700740 700741 700742
16 AWG/4c 14 AWG/4c 12 AWG/4c 10 AWG/4c
+ + + +
(18 AWG/1pr) + (16 AWG/1pr) (18 AWG/1pr) + (16 AWG/1pr)
—
—
( ) = shielded pairs
Archived 2017 document
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For over 20 years, Lapp Group has delivered. Lapp’s continuous flex power and control cables demonstrate unsurpassed reliability in the most rigorous industrial plant applications. Superior stranding and specially formulated insulation and jacket compounds optimize flex life and provide excellent resistance to a wide variety of mineral oils, synthetic oils, contaminants, and water- based coolants. The quality of a motion control system is only as good as its components. The most effective components are cables designed specifically for continuous flex applications. Lapp Group has invested in new cable track testing facilities at our in-house testing centers to guarantee the highest quality standards. At these facilities, the cables must meet rigorous testing requirements, including up to 10 million bending cycles, travel speeds of 10 m/s, and acceleration/deceleration up to 100 m/s². When you need cables that can withstand motion and continuous flexing at the ultimate limit without damage, Lapp Group’s continuous flex power and control cables are the ones you can trust. Continuous innovation means more benefits for you. With the new ÖLFLEX ® CHAIN TM series, Lapp brings a product to market that combines special continuous flexing design and valuable benefits of tray cables for manufacturers. It is ideally suited to continuous use in power chains with moderate to high travel paths and acceleration in non-stationary machine parts, linear robots and handling systems, and wind turbines (Wind Turbine Tray Cable). You won’t have to worry about choosing several different cables for your application and terminating connectors between the cable chain and the tray. Keep it simple with Lapp.
Archived 2017 document
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Several approvals allow for more flexible installation options. ÖLFLEX ® CHAIN TM is equipped with a specially formulated thermoplastic polymer jacket and multiple international approvals. In particular, UL listings MTW (Machine Tool Wire) and TC-ER (Tray Cable-Exposed Run) allow for flexible, standards-compliant use of the cable in industrial machines, as well as fixed installation in open cable trays with one and the same cable. Due to the c(UL) CIC/TC approval it is also a valuable alternative for Canadian tray applications. One dynamic cable solution for track and tray. This versatile new cable adds yet another valuable option to Lapp’s continuous flex product range. ÖLFLEX ® CHAIN TM features a special stranding technique which utilizes shorter lay lengths to increase its flexibility over other tray cables. Together with Class 6 extra-fine copper wire, this cable can be used in constantly moving applications in cable tracks involving up to 5 million bending cycles, as well as in moderate wind turbine torsion applications involving rotational angles of ± 150° per meter. With the shielded CY version, tin-plated copper braiding provides reliable protection against electromagnetic influences and ensures compliance with EMC regulations.
More flexibility. More value. More than you can imagine. • ONE single cable for continuous flex and tray applications • For the USA: UL TC-ER and MTW rated • For Canada: c(UL) CIC/TC rated • Specially formulated thermoplastic polymer jacket for optimal flex life
Archived 2017 document
11
ÖLFLEX ® CHAIN TM/TM CY Continuous flex control cable with TC-ER rating
Unshielded Construction
LAPP KABEL
ÖLFLEX ® CHAIN TM
Conductors: Finely stranded bare copper Insulation: Specially formulated PVC/nylon; non‑woven wrapping over outer layer Jacket: Specially formulated thermoplastic polymer; black
LAPP KABEL
ÖLFLEX ® CHAIN TM CY
Shielded Construction
ÖLFLEX ® CHAIN TM/TM CY are highly flexible multi conductor tray cables designed for continuous flex applications. ÖLFLEX ® CHAIN TM CY has an overall tinned copper braid that provides protection against EMI and RFI. Fine stranding and a specially formulated thermoplastic polymer jacket optimize flex life and provide excellent resistance to mineral oils, synthetic oils, and water-based coolants.
Conductors: Finely stranded bare copper Insulation: Specially formulated PVC/nylon; non‑woven wrapping over outer layer Shielding: Tinned copper braid (85% coverage) Jacket: Specially formulated thermoplastic polymer; black
Recommended Applications
Cable tracks & power chains; gantry robots; pick and place units; conveyor systems; machine tools; other continuous flexing applications
Application Advantage
• UL TC-ER reduces material costs, as no conduit is needed • Multi-standard approval reduces part numbers and cost • Meets UL Oil Res I/II, resistant to harsh environments for a long service life • Copper shielding complies with EMC requirements • Resistant to a wide range of disinfecting solutions used in the food, beverage, chemical and related industries, according to ECOLAB ® PM 40-1 test procedure
Approvals
FIRE PROTECTION
Cable Attributes OIL
OR-03
FR-03
FLAME
MOTION CF-02
MP-03
MECH.
Technical Data Minimum Bend Radius: - for continuous flexing:
Color Code:
black with white numbers, plus green/yellow ground
7.5 x cable diameter 10 x cable diameter
- shielded:
Approvals:
UL: TC-ER per UL 1277
Temperature Range: - UL/CSA TC: - for continuous flexing:
MTW per UL 1063 (constant flexing) WTTC per UL 2277 Submersible pump PLTC-ER per UL 13 ITC-ER per UL 2250 DP-1 per UL 1690 AWM 20886
-25°C to +90°C -25°C to +90°C -40°C to +105°C
- for stationary use:
Nominal Voltage: - UL/CSA TC:
600V
Attributes: UL Oil Res I/II
- UL AWM: - IEC U0/U:
1000V
75°C Wet; 90°C Dry Sunlight resistant Direct burial NFPA 79 NEC: Class 1 Division 2 per NEC Article 501 Canada: c(UL) CIC/TC FT4 CSA AWM I/II A/B FT4 Additional: CE & RoHS
300/500V
Test Voltage:
2000V
Conductor Stranding:
Class 6 super fine wire
Archived 2017 document
12
ÖLFLEX ® CHAIN TM
Number of Conductors incl. ground
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® SL PG thread
Number of Conductors incl. ground
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® SL PG thread
Part Number
Part Number
in
mm lbs/mft
in
mm lbs/mft
18 AWG (1 mm²) 8718030
14 AWG (2.5 mm²) 8714040
3 4 5 7
0.308 0.337 0.365
7.8 8.6 9.3
20 26 33 46 79
44 55 64 84
S1111 S1111 S1111 S1113 S1116 S1121 S1129 S1111 S1111 S1113 S1116 S1121 S1121 S1129
4 7
0.419 10.6 0.570 14.5
65
121 192
S1113 S1121
8718040 8718050 8718070 8718120 8718180 8718250 8716040 8716050 8716070 8716120 8716180 8716250
8714070
113
12 AWG (4 mm²) 8712040 10 AWG (6 mm²) 8710040
0.423 10.7 0.486 12.3 0.606 15.4 0.699 17.8
4
0.487 12.4
104
198
S1116
12 18 25
141 207 278
118 164
4
0.600 15.2
155
267
S1121
16 AWG (1.5 mm²) 8716030
3 4 5 7
0.340 0.373
8.6 9.5
29 39 49 68
62 75 90
0.405 10.3 0.473 12.0 0.580 14.7 0.679 17.2 0.786 20.0
121 209 298 417
12 18 25
112 175 242
ÖLFLEX ® CHAIN TM CY
Number of Conductors incl. ground
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® MS-SC PG thread
Number of Conductors incl. ground
Nominal Outer Diameter
Copper Weight
Approx. Weight lbs/mft
SKINTOP ® MS-SC PG thread
Part Number
Part Number
in
mm lbs/mft
in
mm lbs/mft
18 AWG (1 mm²) 8718030S
14 AWG (2.5 mm²) 8714040S
3 4 5 7
0.330 0.359 0.392
8.4 9.1
40 48 57 94
82
53112220
4 7
0.447 11.4 0.597 15.2
93
181
53112240
8718040S 8718050S 8718070S 8718120S 8718180S 8718250S 8716040S 8716050S 8716070S 8716120S 8716180S 8716250S
106 53112220 123 53112230 139 53112240 229 53112250
8714070S
147
282 53112250
12 AWG (4 mm²) 8712040S 10 AWG (6 mm²) 8710040S
10
0.450 11.4 0.547 13.9 0.633 16.1 0.734 18.6
4
0.515
13.1
154
311
53112240
12 18 25
153 216 226
317
53112250
4
0.635 16.1
208
386 53112250
436 53112260
16 AWG (1.5 mm²) 8716030S
3 4 5 7
0.362
9.2
52 66 76 98
115
53112220
0.400 10.2
128 53112230 150 53112230
0.432
11
0.500 12.7 0.607 15.4 0.714 18.1 0.870 22.1
181 311
53112240 53112250
12 18 25
167 235 313
456 53112260 639 53112260
Archived 2017 document
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For the Lapp Group, innovation means future-oriented solutions for our customers. We are continuously developing Lapp products, system solutions, and services to meet the changing needs of our customers. Automation and networking technology continue to play a vital role in the manufacturing industry, especially mechanical and plant engineering. Lapp developed the ETHERLINE ® TRAY CAT.5e to meet the continually demanding requirements of Industrial Ethernet cable in these environments. Its robust construction and power limited tray (PLTC) rating allows for networking capability where routing through a cable tray is necessary. We set standards of safety, quality, and functionality. In food & beverage operations, safety is paramount. Lapp has a long history of helping manufacturers keep these areas as clean and germ-free as possible through innovative products that are designed to resist bacteria and other contaminants. EPIC ® ULTRA housings are nickel-plated die-cast zinc which makes them resistant to corrosion from detergents found in food & beverage processing plants. When installed as complete units, they are UL 50E certified for installation in NEMA 4, 4X, and 12 enclosures. In addition, the housings are electrically conductive and capable of virtually eliminating EMI. EPIC ® ULTRA is the total solution for both food & beverage and electrical interference requirements. With machine designs becoming more compact, more must get done with less. The EPIC ® MH series allows engineers to consolidate multiple connection points into a single connector. The system’s modularity enables the installation of cables to fulfill the widest variety of functions including power, signal, and data with the fewest number of connectors. Lapp has also developed multi-cable entry systems for wherever lots of cables have to be inserted into an extremely tight space for a secure connection between machinery and plant. SKINTOP ® MULTI makes an impression with its compact design and space-saving arrangement on the control cabinet. Innovative technology for PUR cable. In order to produce a cable that is as round and stable under pressure as possible, the jacket of control cables is mostly ‘press’ extruded along the bunch of conductors under high pressure. In the process, the gaps – known as interstices – are filled with jacketing material. Using this technology for polyurethane-jacketed cables is common but makes it hard to strip the finished cable. Lapp’s answer to this installation challengewas to develop theÖLFLEX ® 409 P with an innovative functional layer. This layer provides improved stripping characteristics and reduced damage to the conductor insulation, which saves time, cost and material waste.
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Tray-rated industrial Ethernet cable for flexible applications ETHERLINE ® TRAY CAT.5e; flexible
Construction
Conductors: stranded bare copper Pairs: 4 pairs twisted together
LAPP KABEL
ETHERLINE ® TRAY CAT.5e
ETHERLINE ® TRAY CAT.5e cables are designed for flexible applications. Designed with a foil and braid shield, the cable is protected against EMI and can be used in areas where reliable transmission is key.
Insulation: thermoplastic-based insulation Shielding: foil and tinned copper braid Jacket: PVC; green
Recommended Applications
Application Advantage
Flexible applications, cable trays, industrial machinery, plant infrastructure
• Wide application range due to multiple certifications • PLTC (power limited tray cable) for protected use on cable trays • Suitable for EtherNet/IP applications
Approvals
Cable Attributes OIL
Complete the Installation
ÖLFLEX ® CONNECT Solution
OR-02
FR-05
FLAME
SKINTOP ® MS-SC
90° RJ45 connectors
ÖLFLEX ® CONNECT CABLES
MOTION FL-02
MP-01
MECH.
Technical Data Minimum Bend Radius: - for stationary use:
Color Code:
white/blue & blue, white/orange & orange, white/green & green, white/brown & brown
10 x cable diameter 15 x cable diameter
- for flexible use:
Temperature Range: - for stationary use:
Approvals:
-40°C to +80°C -25°C to +80°C
UL: CMR per UL 444 CMG per UL 444 PLTC per UL 13
- for flexible use:
AWM 2570 80°C 600V
Nominal Voltage:
600V (not for power applications)
Canada: c(UL) CMG
Additional: RoHS 2
Characteristic Impedance: 100Ω ± 15Ω (1 – 100 MHz)
Nominal Outer Diameter
Approx. Weight lbs/mft
SKINTOP ® MS-SC PG thread
Part Number
Jacket Material
Jacket Color
Construction
Stranding
Approvals
in
mm
CAT.5e
2170450
22 AWG/4pr
7 wire
PVC
green
UL CMR, UL AWM, PLTC, 600V
0.380
9.6
77
53112230
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Nickel-plated zinc connector for corrosion and EMC resistance EPIC ® ULTRA HA 3/4
EPIC ® ULTRA HA housings have a hard, electrically conductive, and corrosion-resistant nickel finish. Latching levers and bolts are stainless steel for strength and corrosion resistance. A fully assembled configuration forms a conductive shell around the wire termination that virtually eliminates electrical interference.
Approvals
Technical Data Material: - housing:
Specifications:
DIN EN 60529, DIN EN 6988
nickel-plated die-cast zinc
- lever & bolts:
stainless steel
Temperature Range:
-40°C to +100°C
- sealing:
NBR
Protection Class:
UL 50E Type 4, 4X, 12 IP65
EPIC ® ULTRA HA 3/4 hood
all dimensions are in mm
Part Number
SKINTOP ® INOX
Size
top entry side entry M20 10423300 10423201 53806741
EPIC ® ULTRA HA 3/4 surface mount base
all dimensions are in mm
Size
Part Number 10423202
SKINTOP ® INOX
M20
53806741
EPIC ® ULTRA HA 3/4 panel mount base
all dimensions are in mm
Description
Part Number
standard
10423200 10423203
right angle
EPIC ® ULTRA HA 3/4 cable coupler hood
all dimensions are in mm
Size
Part Number 10423204
SKINTOP ® INOX
M20
53806741
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EPIC ® ULTRA dust covers
Technical Data Material: - cover: - bolts & levers:
Part Number
Lever or Bolts
Description
ULTRA HB 6
70250254 70250250
single lever
for hoods for bases
single lever bolts
FDA-approved plastic
ULTRA HB 10
stainless steel
70250255 70250251
double levers
for hoods for bases
double lever bolts
ULTRA HB 16
70250256 70250252
double levers
for hoods for bases
double lever bolts
ULTRA HB 24
70250257 70250253
double levers
for hoods for bases
double lever bolts
Rectangular inserts for medium power & control applications EPIC ® HBE push-in inserts
Technical Data Temperature Range:
Contact Numbering #1 - 6 #1 - 10 #1 - 16 #1 - 24 #1 - 16 #17 - 32 #1 - 24 #25 - 48
Size
Plug
Receptacle
-40°C to +100°C
HBE 6 HBE 10 HBE 16 HBE 24
44423200 44423202 44423204 44423206 44423204 44423208 44423206 44423210
44423201 44423203 44423205 44423207 44423205 44423209 44423207 44423211
- short-term:
up to +125°C
Rated Voltage: - IEC:
HBE 32
500V 600V 600V
- UL:
HBE 48
- CSA:
Approvals
Rated Current: - IEC:
16A 13A 13A
- UL:
- CSA:
Wire Size:
26 - 14 AWG (0.14 - 2.5 mm²)
Contact Material:
silver-plated copper alloy
Contact Resistance:
< 2 mΩ
Archived 2017 document
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ÖLFLEX ® 409 P
ÖLFLEX ® 409 P is a flexible control cable with a rugged, highly abrasion-resistant polyurethane jacket. It is UV resistant and performs very well in mineral oils, cutting oils, and areas with high mechanical abuse. The innovative functional layer allows for easier stripping of the cable jacket compared to other PUR cables.
ÖLFLEX ® SERVO 719
ÖLFLEX ® SERVO 719 is an unshielded servo cable with pairs for brake and/or temperature control in static or occasionally flexing applications. Its low -capacitance polypropylene insulation minimizes charge build up, which is ideal for long distance runs. The cable’s PVC jacket is also flame retardant and oil resistant with c(UL) AWM approvals.
EPIC ® MH
Coming in 2018, EPIC ® MH is a modular connector system is capable of combining power, signal, and data transmissions into one single connector. Modular components mount into standard EPIC ® housings and are mateable with other standard systems in the market. Customize and simplify points of connection on machinery with the UL Recognized MH system.
Stainless steel SKINTOP ® glands
The SKINTOP ® INOX and SKINTOP ® HYGIENIC product families — now with UL approvals — are the right choice for applications where washdown protection, clean design, and corrosion resistance are crucial. They are specially designed to prevent microorganism and bacteria build-up, and are made of highly corrosion-resistant 316 grade stainless steel.
SKINTOP ® MULTI
When lots of cables need to be securely inserted into an extremely tight space, SKINTOP ® MULTI allows for quicker and easier installation of up to 30 round cables with a wide range of diameters as well as AS-i bus cables. The innovative, elastic gel membrane is simply pierced by the cable as it is routed in, while the elastic gel insert forms the seal between the cable and housing providing optimum strain relief on the entire cable bundle.
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Eight brands. One powerful choice.
ÖLFLEX ® power & control cable. A true classic among power and control cables, ÖLFLEX ® products can be used in virtually any industry. Whether it is a stationary or continuous flexing installation, halogen-free, or requiring international approvals, ÖLFLEX ® is time-tested, comprehensive, and flexible. UNITRONIC ® data communications cable. Robust, durable, reliable. UNITRONIC ® data communication systems ensure you keep on top of your data stream. The range includes cables for use in all electronic applications. allows us to provide data solutions that increase communication abilities and productivity.
ETHERLINE ® industrial Ethernet cable. Data communication systems are playing an increasingly greater role within industry networking. Factory automation is enhancing existing technologies with active networking components.
HITRONIC ® optical transmission cable. Unbeatable, fast, secure. HITRONIC ® optical transmission systems can even withstand electromagnetic interference. They also provide interference-resistant, interception-proof data transmission.
EPIC ® environmentally protected connectors. Robust yet adaptable, secure yet easy to configure: EPIC ® industrial connectors are used wherever there is a need for measuring, controlling, regulating, or driving. The EPIC ® solution is always a perfect fit.
SKINTOP ® strain relief glands. Simply feed in the cable and twist. That’s it. With SKINTOP ® cable glands, we guarantee a secure fit in no time at all. The cable is securely fixed, centered, and hermetically sealed.
SILVYN ® protective conduit. With the SILVYN ® cable protection and guiding systems, the risk posed by dust, mechanical, or thermal stresses as well as wet or chemical environments vanishes.
FLEXIMARK ® cable marking systems. FLEXIMARK ® cable labeling helps you keep tabs on your cables, even years later. Whether you select plastic or stainless steel, manual or electronic labeling, the result is a lasting one.
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ÖLFLEX ®
UNITRONIC ®
EPIC ®
SKINTOP ®
ETHERLINE ®
HITRONIC ®
SILVYN ®
FLEXIMARK ®
For more information or to connect with your local Lapp Group representative please visit lappusa.com
11/17. 2,500. 99092286
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