Connectivity Guide

CONNECTIVITY GUIDE cable & connector solutions from Lapp

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OIL RESISTANCE

FLAME RESISTANCE

OR-00

minimal oil resistance UL 758 in oil for 7 days @ 60°C UL Oil Res I in oil for 4 days @ 100°C UL Oil Res II in oil for 60 days @ 75°C UL AWM 21098 in oil for 60 days @ 80°C in oil for 28 days @ 100°C in oil for 7 days @ 180°C

FR-00

minimum flame retardancy UL 62 horizontal flame test one 30 sec. flame application UL VW-1 (UL 1581) vertical flame test five 15 sec. flame application UL 1581 vertical tray test exposed to flame for 20 min. UL vertical flame & smoke test UL flame test for riser cable UL flame test for plenum cable

OR-01

FR-01

OR-02

FR-02

OR-03

OR-04

FR-03

OR-05 OR-06

FR-04 FR-05 FR-06

For more information, see page 268

For more information, see page 269

MOTION TYPE

MECHANICAL PROTECTION

Flexing FL-00

MP-00 minimum mechanical protection MP-01 average 1500 psi

stationary

FL-01 FL-02

flexible

good lab-tested for crush & impact 1700 psi very good rated for Exposed Run use -25°C impact, -40°C bend 2300 psi very good rated for Exposed Run use -40°C impact, -55°C bend 2300 psi

highly flexible

MP-02

Wind turbine torsion WT-01

torsion ± 150°/m, -20°C torsion ± 150°/m, -40°C torsion ± 150°/m, -50°C

WT-02 WT-03

MP-03

Continuous flexing CF-01

basic

CF-02 CF-03 CF-04

moderate

MP-04

high

high: extended high: extended high acceleration

excellent 3400 psi

MP-05

CF-04A

MP-06 superior 4200 psi For more information, see page 271

Torsion T-01 TCF-01

torsion

torsion & continuous flex

For more information, see page 270

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The Lapp Group is with you every step of the way We know what matters most

Only Lapp Group can deliver a complete range of power, control, signal, and data connection solutions that have proven reliability, safety, and durability; and are renowned for optimum performance in the most demanding industrial environments. With Lapp Group, you will realize the many advantages of dealing with a single resource that offers global expertise, product innovation, personalized support, and local distribution. And you will be partnering with a recognized industry leader that offers so many benefits:

Consistent quality, performance, and durability From cables and glands to connectors and wires, each Lapp Group product line has proven to withstand the most extreme environments while providing you with maximum uptime. The best-integrated solutions All Lapp Group products are renowned for unrivaled reliability. A complete solution from Lapp only further enhances the performance of our individual products. A single sales team that knows you and your needs When you make Lapp Group your one source, you partner with a team that knows your industry, applications, environment, and how to solve your most challenging problems. Coast-to-coast distribution for greater product availability All Lapp Group brands are delivered through distributors located strategically across North America. This helps ensure that you get the products you want when you need them. Components or complete assemblies Lapp Group's full product offering allows us to provide products as complete assemblies or as individual components, offering you the right fit for every application. Simplified ordering process The full assortment of Lapp Group brands is one call or online order away. You'll be able to deal with your current sales representative for all your product needs.

Trademarks used in this book: DeviceNet™ is a trademark of Open DeviceNet Vendor Association, Inc. PROFIBUS ® & PROFINET ® are registered trademarks of PROFIBUS & PROFINET International (PI). Rockwell Automation ® is a registered trademark of Rockwell Automation, Inc. Siemens ® is a registered trademark of Siemens AG. Indramat ® is a registered trademark of Bosch Rexroth AG. LENZE ® is a registered trademark of LENZE AG. SEW ® is a registered trademark of SEW Eurodrive GmbH & Co KG.

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CONTENTS

Cable engineering 8 Fundamentals of cable engineering Product selection 12 How to use this connectivity guide 14 Applications for the factory floor 16 Main control box 18 Control panel 20 Cable tray 22 Motors, drives & cable tracks

24 Robot base 26 Robot arm

ÖLFLEX ® power & control cable 28 ÖLFLEX ® 190 30 ÖLFLEX ® 190 CY

Extremely oil-resistant flexible control cable with UL TC

32 ÖLFLEX ® 409 P Oil & abrasion-resistant control cable with PUR jacket & UL/CSA AWM 34 ÖLFLEX ® 490 P 36 ÖLFLEX ® 490 CP Highly abrasion-resistant control cable with PUR jacket & UL/CSA AWM 38 ÖLFLEX ® TRAY II 40 ÖLFLEX ® TRAY II CY Extremely oil-resistant flexible tray cable with UL & CSA 42 ÖLFLEX ® TRAY VTC Flexible tray cable with TC-ER for easier installation 44 ÖLFLEX ® CHAIN 896 P High-acceleration continuous flex power & control cable with PUR jacket 46 ÖLFLEX ® FD 855 P 48 ÖLFLEX ® FD 855 CP Halogen-free continuous flex control cable with PUR jacket 50 ÖLFLEX ® FD 890 52 ÖLFLEX ® FD 890 CY Super flexible heavy duty continuous flex control cable with PVC jacket 54 ÖLFLEX ® ROBOT F1 ÖLFLEX ® ROBOT F1 (C) Robotic cable for flexing & torsion motion

56 ÖLFLEX ® HEAT 180 MS 58 ÖLFLEX ® HEAT 180 C MS

High-temperature silicone control cable

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60 ÖLFLEX ® VFD 2XL Flexible VFD cable with UL & c(UL); 600/1000/2000V 62 ÖLFLEX ® VFD 2XL with Signal Flexible VFD cable with a control pair and UL & c(UL) TC-ER; 600/1000V 64 ÖLFLEX ® VFD 2XL SYMMETRICAL Symmetrical 2kV motor supply cable for large HP VFDs with UL & c(UL) TC 66 ÖLFLEX ® VFD SLIM Reduced-diameter VFD cable with UL & c(UL) TC-ER; 600/1000V 68 ÖLFLEX ® VFD with Signal Flexible VFD cable with a control pair with UL & c(UL) TC-ER; 600/1000V 70 ÖLFLEX ® SERVO FD 796 CP Shielded high-acceleration continuous flex servo cable with PUR jacket 72 ÖLFLEX ® SERVO FD 798 CP Shielded high-acceleration continuous flex encoder & resolver cable 75 Servo cable according to Siemens ® standard 6FX 8PLUS Shielded continuous flex servo cable with PUR jacket 78 Servo cable according to Indramat ® standard INK Shielded continuous flex servo cable with PUR jacket 80 Multi-standard harmonized hook-up wire Harmonized hook-up wire type H05V-K & H07V-K 82 ÖLFLEX ® POWER QUAD II Oil-resistant PVC cordage with HAR & SJTO for global use 83 ÖLFLEX ® POWER IX Heavy duty neoprene cordage with HAR & SOOW for global use

UNITRONIC ® data communication cable 84 Bus cable attributes 85 UNITRONIC ® BUS DeviceNet™, gray 86 UNITRONIC ® BUS DeviceNet™, violet

Stationary cable for DeviceNet bus systems; 120 Ω

88 DeviceNet™ field wireable connectors 89 DeviceNet™ cordsets 94 UNITRONIC ® BUS PB 95 UNITRONIC ® BUS PB FD Cable for PROFIBUS-DP/FMS/FIP bus systems; 150 Ω 96 UNITRONIC ® BUS PB TRAY Stationary tray cable for PROFIBUS-DP/FMS bus systems; 150 Ω 97 UNITRONIC ® BUS PB TORSION Cable for torsion application in PROFIBUS-DP/FMS/FIP bus systems; 150 Ω 98 EPIC ® DATA PROFIBUS ® D-sub connectors 100 PROFIBUS ® field wireable connectors 101 PROFIBUS cordsets

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CONTENTS

105 UNITRONIC ® BUS CAN 106 UNITRONIC ® BUS CAN FD P Cable for CAN bus systems; 120 Ω 107 UNITRONIC ® BUS CAN TRAY

Stationary tray cable for CAN bus systems; 120 Ω

108 UNITRONIC ® BUS LD 109 UNITRONIC ® BUS LD FD P

Cable for RS485/RS422 bus systems; 100-120 Ω

110 UNITRONIC ® SENSOR FD Multi-conductor continuous flex communication cable with PUR jacket; 300V 114 UNITRONIC ® 300 116 UNITRONIC ® 300 S Multi-conductor flexible industrial signal & control cable; 300V 118 UNITRONIC 300 STP Multi-pair flexible industrial signal & control cable; 300V 120 UNITRONIC ® FD CP plus Multi-conductor continuous flex PUR industrial communication cable; 250V 122 UNITRONIC ® FD CP (TP) plus Multi-pair continuous flex PUR industrial communication cable; 250V ETHERLINE ® Ethernet cable & connectors 124 Ethernet cable attributes 126 ETHERLINE ® 2 pair: CAT.5/5e Industrial Ethernet cable 129 ETHERLINE ® 2 pair: CAT.5 TORSION Industrial Ethernet cable for torsion applications 130 ETHERLINE ® 4 pair: CAT.5e Industrial Ethernet cable 133 ETHERLINE ® 4 pair: CAT.6 Continuous flex industrial Ethernet cable 134 ETHERLINE ® 4 pair: CAT.6A/7 Stationary industrial Ethernet cable 135 ETHERLINE ® 4 pair: CAT.6A Flexible industrial Ethernet cable 136 ETHERLINE ® 4 pair: CAT.6A TORSION Industrial Ethernet cable for torsion applications 137 ETHERLINE ® HEAT 6722 Flexible special Ethernet cable for high temperature applications 138 ETHERLINE ® TRAY CAT.5e Tray-rated industrial Ethernet cable for flexible applications 139 ETHERLINE ® FIRE CAT.5e PH120 Halogen-free industrial Ethernet cable for harsh flame conditions

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140 ETHERLINE ® ROBUST 141 ETHERLINE ® ROBUST FR

Flexible chemical-resistant industrial Ethernet cable

142 RJ45 field wireable connectors 144 M12 Ethernet field wireable connectors 146 Ethernet cordsets

EPIC ® environmentally protected industrial connectors 152 EPIC ® overview chart 154 EPIC ® cross references to ÖLFLEX ® cables 169 EPIC ® cross references to UNITRONIC ® cables 175 EPIC ® cross references to ETHERLINE ® cables 178 EPIC ® HBE Inserts for medium power & control 180 EPIC ® HA 182 EPIC ® STA Inserts with solid spring-designed contacts for low voltage control 183 EPIC ® HEE Inserts with high crimp contact density for power & control 184 EPIC ® HBS Screw-terminated inserts for high current power 185 EPIC ® POWER HS Compact axial screw-terminated inserts for high current power 186 EPIC ® HBVE High-voltage screw-terminated inserts with two switch contacts for power 187 EPIC ® HDD Ultra high-density crimp-terminated inserts for control 188 EPIC ® HD Compact high-density crimp-terminated inserts for control 190 EPIC ® MH Modular inserts mateable with the market standard 192 EPIC ® MC Modular inserts for custom configurations 196 EPIC ® Mixed Power Screw-terminated inserts for combination power & control 197 Rectangular crimp tools 198 EPIC ® rectangular hole punch Compact screw-terminated inserts for medium power & control 181 EPIC ® HQ Compact crimp-terminated inserts for power & control

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CONTENTS

199 EPIC ® HB

Aluminum alloy housings with nickel-plated zinc hardware

208 EPIC ® ULTRA HB Rugged, conductive, corrosion-resistant nickel-plated zinc housings 212 EPIC ® HA Compact aluminum alloy housings with nickel-plated zinc hardware 218 EPIC ® POWER M12 Compact screw-terminated circular connectors for power applications 220 EPIC ® POWER LS1 Rugged nickel-plated zinc circular connectors for power applications 222 EPIC ® SIGNAL M23 Rugged nickel-plated zinc circular connectors for signal applications 224 EPIC ® MULTIMAX IP44 Splash-proof pin & sleeve connectors 226 EPIC ® CEE IP67 Watertight pin & sleeve connectors

SKINTOP ® cable glands 228 SKINTOP ® SLN 229 SKINTOP ® SL 230 SKINTOP ® SLM Non-metallic strain relief 231 SKINTOP ® CLICK

Non-metallic strain relief with quick click insertion system

232 SKINTOP ® MULTI

High-density multi-cable bushing system

233 SKINTOP ® CUBE MULTI

High-density multi-cable bushing system

234 SKINTOP ® CUBE

Multi-cable bushing system

235 SKINTOP ® MS-NPT 236 SKINTOP ® MS 237 SKINTOP ® MS-M

Nickel-plated brass strain relief

238 SKINTOP ® INOX

Stainless steel strain relief designed for hygienic environments

239 SKINTOP ® HYGIENIC Stainless steel strain relief designed with FDA-approved material

240 SKINTOP ® MS-SC NPT 241 SKINTOP ® MS-SC PG 242 SKINTOP ® MS-M-SC

Nickel-plated brass strain relief for EMC applications

243 SKINTOP ® MS-M BRUSH Nickel-plated brass strain relief for 360° EMC protection with metric thread

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244 SKINTOP ® INOX SC Stainless steel strain relief designed for hygienic EMC applications 245 SKINTOP ® GMP SKINTOP ® GMP-M Hexagonal non-metallic & halogen-free locknuts 246 SKINDICHT ® SM SKINDICHT ® SM-M Nickel-plated brass locknuts 247 SKINDICHT ® SM-PE SKINDICHT ® SM-PE-M Nickel-plated brass grounding locknuts SILVYN ® protective cable conduit & connectors 248 SILVYN ® RILL PA 6 Flexible non-metallic quick-connect conduit 249 SILVYN KLICK-G Non-metallic quick-connect conduit connectors ÖLFLEX ® CONNECT systems solutions 250 ÖLFLEX ® CONNECT CABLES Cable systems made by Lapp 250 ÖLFLEX ® CONNECT SERVO Servo systems made by Lapp 251 AB servo assemblies for Rockwell Automation ® motors 258 Servo assemblies according to Siemens ® standard 6FX 8002 260 Servo assemblies according to Siemens ® standard 6FX 5002 262 Servo assemblies according to Indramat ® standards 264 Servo assemblies according to LENZE ® standard 265 Servo assemblies according to SEW ® standard 266 ÖLFLEX ® CONNECT CHAIN Chain systems made by Lapp 267 Remote access ports

Technical data & reference 268 Cable attributes 272 NEC Allowable Conductor Ampacity 274 VFD selection guide 276 Color codes 280 IP ratings

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Components of a cable Fundamentals of cable engineering

shielding

wires

jacket

braid tape

insulation drain wire

conductor

Conductors

The metal that is used to transport electricity from one area to another is known as the conductor. Conductors can be comprised of a single round wire or several strands, depending upon the intended application. While a variety of metals including gold, silver, and nickel, can conduct electricity, the primary materials used are usually either copper or aluminum. Copper is the most common due to its superior ability to conduct electricity, lower DC resistance values, and higher tensile strength compared to aluminum. The copper may also be coated with various other metals such as tin, silver, and nickel to help reduce corrosion and discoloration and to provide a more ideal conductor surface for easier soldering.

Stranding

The way conductors are bunched, called stranding, is important in cable construction. Stranding affects a wire’s flexibility, strength, and diameter. A single, solid conductor is common for smaller wires. It is easy to terminate, resilient, and cheaper than a stranded configuration. Larger wires and those needing to be flexible will be stranded. Conductors can be stranded in many different ways and with varying stranding counts. A higher strand count results in greater wire flexibility.

Class 1 compact

Class 2 multiple wires

Class 5 fine wires

Class 6 super fine wires

The following examples all have a 6 AWG (16 mm²) cross-section:

solid wire 1 x 4.5 mm

multiple wires 7 x 1.7 mm

fine wires 122 x 0.41 mm

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Insulation

The smooth, non-conductive covering extruded over a bare metal conductor is called insulation. It is meant to support and separate conductors while insulating them from electrical leakage. If it were not for insulation, wires could not be grouped together to form a cable without shorting out. While bare conductors have real world practicality, they pale in comparison to the amount of application usages for insulated wire. The most commonly used insulating materials are:

• Thermoplastics: PVC, PE, PP, PTFE • Elastomers (rubber): CR, SR • Thermoplastic elastomers: PUR, TPE-E

Wire identification

To connect the wires correctly, they must be accurately identified. For this purpose, wires are either numbered or color-coded according to electrical standards. Unless otherwise noted, all power and control cables include a green/yellow ground wire.

Cabling

The method where individual wires are twisted together to form a smooth and even, round cable core configuration is known as cabling. Cabling is used whether the conductor layout consists of same-sized conductors or composite cable designs with different components in addition to single conductors, such as coaxial or thermocouple cables. Cabling is required for pairs, triads, or quad designs where 2 or more single conductors are twisted together into a circular formation. Depending upon the number of wires used, the cabled core can consist of several layers on top of one another to accommodate design requirements. There are several cabling techniques that can be employed depending on the end-use application requirements:

• Unilay / bunch: Conductors are twisted together with the same lay direction and cable lay length. Typical of stationary cable designs. • Concentric contra-helical: Conductors are surrounded by well-defined layers in reversing direction and increasing lay length. Typical for continuous flexing cable. • Concentric unilay: Conductors are surrounded by layers with the same lay direction and increasing lay length in each succeeding layer. Typical for torsion and continuous flexing cable.

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Fundamentals of cable engineering Components of a cable

Shielding

Shielding is basically an electrically conductive wrapping that is applied over the cable core, individual pairs, triads, or quads, or inner cable jacket. One of the shield’s primary purposes is to prevent electrical interference between cables and their components, pairs, triads, or quad groups. Since electrical interference does not only occur within the cable itself, shielding also provides protection from interference generated by external sources. In order for shields to be effective, they must be terminated properly as determined by end-use application requirements. Certain applications may only necessitate correct drain wire grounding, while others involve full circumferential termination requiring the use of round metal connectors. There are several types of shield designs for wire and cable.

• Steel wire braid:

mechanical protection see Lapp “SY” cables

• Tinned copper braid: electromagnetic protection (EMC) see Lapp “CY” cables

• Copper serve wires: more flexible than braid see Lapp “DP” cables

• Foil tape & braid: optimum coverage and flexibility

Bend radius

The bend radius is the degree of flexibility that a cable is capable of without being damaged. The minimum bend radius is expressed in terms of the total cable outer diameter. It is absolutely necessary to respect this value, particularly when using cable in continuous flexing applications.

3xD

r

D

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Jacket

A cable’s jacket is an exterior covering that protects the contents of the cable from the environment. There are a number of environmental concerns that are important to consider when choosing a jacket material:

• Mechanical protection: abrasion, impact, bending, torsion • Chemical protection: acids, oils, alkalis, solvents, water • Temperature protection: cold, heat, flame • Radiation protection: UV, EMC

Polyvinyl Chloride (PVC) is perhaps the most common jacket material used. PVC is a relatively economical jacket material, and it can be formulated to enhance its properties, which will then offer increased performance tailored to the end-use application. Polyethylene (PE) is the jacket material of choice in environments that require continuous exposure to water, because it is much less prone to degradation under these types of conditions. Unlike PVC, polyethylene is not inherently flame retardant. Polyurethane (PUR) is a very robust compound with a variety of superior mechanical, physical, and chemical properties. It offers excellent low- temperature flexibility, abrasion, and cut-through performance. Thermoplastic Elastomer (TPE) is a mix of plastic and rubber and exhibits properties of both. The primary advantage of TPE over other elastomers is that it is relatively easy to process in comparison to thermoset (elastomeric) materials. TPE offers excellent aging, a wide temperature range, and resistance to weathering in some of the most extreme types of environments. Neoprene is a synthetic rubber ideal for severe conditions due to it durability and extreme abrasion resistance. It is not flame retardant and must be modified to obtain this characteristic. Silicone rubber, in addition to being used as an insulator, is also a good jacket material. Its most notable attribute is its ability to withstand operating temperatures up to 200°C. In addition, it is extremely supple, making silicone rubber suitable for a host of applications that require flexibility.

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Find the perfect cable for your application...

HOW TO USE THIS CONNECTIVITY GUIDE

This guide is structured to help you easily pinpoint the perfect cable for your application, and to guide you through selecting the proper connector and cable gland to ensure a reliable connection.

APPLICATION

Start by defining your application on the factory floor (page 14) . The schematic will direct you to the appropriate cable selection chart, where you can compare construction, electrical specifications, and approvals. For further information and a list of part numbers, proceed to the product page .

CABLE PRODUCT SPECIFICATIONS

The product page is the ultimate destination for cable information, including technical specifications, approvals, and cable attributes . Suggested SKINTOP ® cable gland part numbers are provided alongside cable part numbers. But your installation requirements don’t stop there, and neither does this guide. The next step is to identify the appropriate connector to complete your installation. Configuring a connector can be a daunting task, but don’t worry: we’ll walk you through every step. To start, locate the EPIC ® connector cross reference indicated by the color blue.

application tabs keep you on top of every use for your cable. They are an easy way to find alternative options for your application.

ÖLFLEX ® TRAY II CY Extremely oil-resistant and flexible tray cable with UL & CSA approvals

FIRE PROTECTION F P F P

Cable tray Controlboard Main controlbox Motors,drives& chain Robotbase botarm b o o

OR-03

FR-03

WT-02

MP-03

Construction

Conductors: Finely strandedbare copper Insulation:Specially formulatedPVC/nylon

find the right EPIC ® connector onpage157

EPIC ® cross reference tables break our entire product range down so you can find only the connectors that fit your specific cable.

Shielding: Foil tape• tinned copperbraid (70% coverage) Jacket:Specially formulated thermoplasticpolymer;black

Technical Data

Minimum Bend Radius:

6 x cable diameter

Temperature Range: - UL/CSA TC: - for stationary use:

-25°C to 90°C -40°C to 105°C -25°C to 105°C

- for flexible use:

Terminating a cable is critical to the safety and reliability of your connection. Connectors come in a wide range of shapes, sizes, and functions and it can be difficult to find the right one. Luckily for you, following this guide makes that process much more manageable. Nominal Voltage: - UL/CSA TC: 600V - UL WTTC/CSA AWM: 1000V Test Voltage: 2000V Conductor Stranding: - 18–6 AWG: Class 5 fine wire*

- 4–2 AWG: Class K fine wire *18AWGmeetsonlyClass5 cross section andDC resistance

Color Code:

black with white printing, plus green/yellow ground

l l

Approvals:

UL: TC-ER per UL 1277 MTW per UL 1063 WTTC per UL 2277

Submersible pump (14–2AWG) PLTC-ER per UL 13 (18–12AWG)

ITC-ER per UL 2250 DP-1 per UL 1690 AWM 20886

12

Attributes: UL Oil Res I/II

75°C Wet; 90°C Dry Sunlight resistant

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...and finish the job with the right connector

CONNECTOR CROSS REFERENCE TABLE

These charts display which EPIC ® connector insert will fit your specific cable part number (page 154) . Each box indicates which insert size will accommodate the cable, as well as other requirements if necessary. From there, you can go to the connector product page for part numbers and further specifications. If you are looking for circular or pin & sleeve connectors, congratulations! You are finished: you have your cable, gland, and connector part numbers. If your goal is a rectangular connector, there are still a few more steps to go. 6 = connector size/style is shown inside box ÖLFLEX ® TRAY II • ÖLFLEX ® TRAY II CY

Rectangular

ÖLFLEX ® TRAY II

ÖLFLEX ® TRAY IICY

NEC-ACA* (A)

HA

HD

HQ

MC

HBE

HBS

p.181

p.178

p.192

p.196

p.184

p.180

p.188

Mixed

Power

(w/ ground)

Conductors

18 AWG 221803 2218030 3 14.0 221804 2218040 4 14.0 221805 2218050 5 11.2 221807 2218070 7 11.2 221812 2218120 12 7.0 221818 2218180 18 7.0 221825 2218250 25 6.3 16 AWG 221603 2216030 3 18.0 221809 — 9 11.2

5 5 5

6

10 10

12

15

24 24

25

In this example, ÖLFLEX ® TRAY II cables can be used with a number of EPIC ® rectangular connector inserts. The 18 AWG/4c cable highlighted here is recommended for use with EPIC ® HQ 5 inserts. 6 221604 2216040 4 18.0 6 221605 2216050 5 14.4 6 5 221607 2216070 7 14.4 6

10

221609

—

9 14.4

221612 2216120 12 9.0

16

15

RECTANGULAR CONNECTOR SPECIFICATIONS 221618 2216180 18 9.0 24

24

25

221625 2216250 25 8.1

The rectangular insert product page will provide part numbers for all configuration options, contact part numbers (if required), and will point you toward the matching rectangular housing. 14 AWG 221403 2214030 3 15.0 6 5 221404 2214040 4 15.0 6 5 221405 2214050 5 12.0 6 5

221407 2214070 7 10.5 221412 2214120 12 7.5 221418 2214180 18 7.5 221425 2214250 25 6.3 12 AWG 221204 2212040 4 20.0 221205 2212050 5 16.0 221207 2212070 7 14.0 10 AWG 221004 2210040 4 30.0

6

16

15

24 24

25

6 6 6

6

4/0

The rectangular housing product page will provide technical specifications, cable entry and locking lever configuration options, and part numbers. 221005 2210050 5 24.0 6 4/0 221007 2210070 7 21.0 6

8 AWG 220804 2208040 4 55.0 6 AWG 220604 2206040 4 75.0

4/0

4/0

Well done! You now have all you need for a complete solution. And don't forget to check out our selection of cable glands, cordsets, and systems solutions! 4 AWG 220404 2204040 4 95.0 HHC2

2 AWG 220204 2202040 4 130.0

HHC2

With just one cable part number, this guide makes it easy to find every component you need for reliable, secure connections. Every time. * National Electric Code - Allowable Conductor Ampacity is based on 2002 NEC for insulated conductors rated from 0 - 2000V with 90C insulation. Values are derated where the number of current-carrying conductors exceeds three. Tables on page 272.

157

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Applications for the factory floor

3

7

3

4

1

4

2

4

2

5

14

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cable selection on page 16 MAIN CONTROL BOX

1

cable selection on page 18 CONTROL BOARD

2

cable selection on page 20 CABLE TRAY

3

cable selection on page 22 MOTORS, DRIVES & CHAIN

4

cable selection on page 24 ROBOT BASE

5

7

cable selection on page 26 ROBOT ARM

6

power outlets start on page 224 POWER OUTLET

7

6

5

2

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Find the right products for your application MAIN CONTROL BOX

DESCRIPTION

Insulation Material

Jacket Material

Product

Flexing Type

Shield

Power & control cable ÖLFLEX ® 190

thermoplastic polymer thermoplastic polymer thermoplastic polymer thermoplastic polymer

flexible

PVC

no

ÖLFLEX ® 190 CY

flexible

PVC

yes

ÖLFLEX ® TRAY II

flexible

PVC/nylon

no

ÖLFLEX ® TRAY II CY

flexible

PVC/nylon

yes

ÖLFLEX ® TRAY VTC

flexible

PVC

PVC

no

Multi-standard hook-up wire

stationary

PVC

—

no

ÖLFLEX ® POWER QUAD II

stationary

PVC

PVC

no

ÖLFLEX ® POWER IX

stationary

rubber

neoprene

no

Industrial Ethernet cable

PVC, PUR, halogen-free PVC, PUR, halogen-free

stationary

polyethylene

yes

polyolefin, polyethylene polyolefin, polyethylene

ETHERLINE ® 2 pair: CAT.5/5e

flexible

yes

continuous flex

PUR

yes

PUR, halogen‑free PUR, halogen‑free

stationary

foam skin

yes

ETHERLINE ® 4 pair: CAT.5e

flexible

polyethylene

yes

continuous flex

polyolefin

PUR

yes

ETHERLINE ® 4 pair: CAT.6

continuous flex polypropylene

PUR

yes

PVC, PUR, halogen-free

ETHERLINE ® 4 pair: CAT.6A/7

stationary

polyethylene

yes

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Temperature Range

Size Range

Approvals

Page

-25°C to 105°C 20–2 AWG

28

FIRE PROTECTION

-25°C to 105°C 20–2 AWG

30

FIRE PROTECTION

-25°C to 105°C 18–500 KCMIL

38

FIRE PROTECTION

-25°C to 105°C 18–2 AWG

40

FIRE PROTECTION

-5°C to 90°C 18–6 AWG

42

FIRE PROTECTION

-40°C to105°C 22–4/0 AWG

80

-25°C to 90°C 18–14 AWG

82

-25°C to 90°C 18–8 AWG

83

-40°C to 80°C 24–22 AWG

126

-20°C to 70°C 26, 22 AWG

127

-40°C to 70°C 26, 22 AWG

128

-30°C to 80°C

24 AWG

130

-40°C to 80°C

26 AWG

131

-30°C to 80°C

26 AWG

132

-40°C to 80°C

26 AWG

133

-40°C to 80°C

22 AWG

134

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CONTROL BOARD Find the right products for your application

DESCRIPTION

Insulation Material

Jacket Material

Product

Flexing Type

Shield

Power & control cable ÖLFLEX ® 190

thermoplastic polymer thermoplastic polymer

flexible

PVC

no

ÖLFLEX ® 190 CY

flexible

PVC

yes

ÖLFLEX ® 409 P

flexible

PVC

PUR

no

ÖLFLEX ® 490 P

flexible

PVC

PUR

no

ÖLFLEX ® 490 CP

flexible

PVC

PUR

yes

Multi-standard hook-up wire Data communication cable UNITRONIC ® BUS DeviceNet™ Gray

stationary

PVC

—

no

stationary, continuous flex stationary, continuous flex

PVC, polyethylene PVC, polyethylene

PVC

yes

UNITRONIC ® BUS DeviceNet™ Violet

PVC, halogen‑free PVC, halogen‑free

yes

UNITRONIC ® BUS PB

stationary

polyethylene

yes

UNITRONIC ® BUS CAN

stationary

polyethylene

PVC

yes

UNITRONIC ® SENSOR FD

continuous flex polypropylene

PUR

both

UNITRONIC ® 300

flexible

PVC

PVC

no

UNITRONIC ® 300 S

flexible

PVC

PVC

yes

UNITRONIC ® 300 STP

flexible

PVC

PVC

yes

Industrial Ethernet cable

PVC, PUR, halogen-free PVC, PUR, halogen-free

stationary

polyethylene

yes

polyolefin, polyethylene polyolefin, polyethylene

ETHERLINE ® 2 pair: CAT.5/5e

flexible

yes

continuous flex

PUR

yes

PUR, halogen‑free PUR, halogen‑free

stationary

foam skin

yes

ETHERLINE ® 4 pair: CAT.5e

flexible

polyethylene

yes

continuous flex

polyolefin

PUR

yes

ETHERLINE ® 4 pair: CAT.6

continuous flex polypropylene

PUR

yes

PVC, PUR, halogen-free

ETHERLINE ® 4 pair: CAT.6A/7

stationary

polyethylene

yes

ETHERLINE ® HEAT 6722

flexible

polyolefin

PUR

yes

ETHERLINE ® TRAY CAT.5e

flexible flexible flexible

thermoplastic

PVC

yes yes yes

ETHERLINE ® FIRE CAT.5e PH120

polyolefin polyolefin

FRNC

ETHERLINE ® ROBUST

TPE

ETHERLINE ® ROBUST FR

flexible

polyolefin

TPE

yes

18

Archived copy. For current information see: www.lappusa.com

Temperature Range

Size Range

Approvals

Page

-25°C to 105°C 20–2 AWG

28

FIRE PROTECTION

-25°C to 105°C 20–2 AWG

30

FIRE PROTECTION

32

-5°C to 80°C 19–6 AWG

FIRE PROTECTION

-10°C to 80°C 20–14 AWG

34

FIRE PROTECTION

-10°C to 80°C 20–14 AWG

36

FIRE PROTECTION

-40°C to105°C 22–4/0 AWG

80

-20°C to 75°C 24–14 AWG

85

-25°C to 75°C 24–14 AWG

86

-40°C to 80°C 24–22 AWG

94

-30°C to 80°C 24–19 AWG

105

-15°C to 80°C 24–22 AWG

110

-40°C to 105°C 24–16 AWG

114

FIRE PROTECTION

-40°C to 105°C 24–16 AWG

116

FIRE PROTECTION

-40°C to 105°C 24–16 AWG

118

FIRE PROTECTION

-40°C to 80°C 24–22 AWG

126

-20°C to 70°C 26, 22 AWG

127

-40°C to 70°C 26, 22 AWG

128

-30°C to 80°C

24 AWG

130

-40°C to 80°C

26 AWG

131

-30°C to 80°C

26 AWG

132

-40°C to 80°C

26 AWG

133

-40°C to 80°C

22 AWG

134

-40°C to 105°C 24 AWG

137

-25°C to 80°C -20°C to 70°C

22 AWG 23 AWG

138 139 140

—

-40°C to 80°C 26, 22 AWG

-40°C to 80°C 26–22 AWG

141

19

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CABLE TRAY Find the right products for your application

DESCRIPTION

Insulation Material

Jacket Material

Product

Flexing Type

Shield

Power & control cable ÖLFLEX ® TRAY II

thermoplastic polymer thermoplastic polymer

flexible

PVC/nylon

no

ÖLFLEX ® TRAY II CY

flexible

PVC/nylon

yes

ÖLFLEX ® TRAY VTC

flexible

PVC

PVC

no

ÖLFLEX ® VFD 2XL

flexible

XLPE (plus)

TPE

yes

ÖLFLEX ® VFD 2XL with Signal

flexible

XLPE (plus)

TPE

yes

ÖLFLEX ® VFD 2XL SYMMETRICAL

flexible

XLPE (plus) Lapp Surge Guard Lapp Surge Guard

TPE

yes

ÖLFLEX ® VFD SLIM

flexible

TPE

yes

ÖLFLEX ® VFD with Signal

flexible

TPE

yes

Data communication cable UNITRONIC ® BUS PB TRAY

stationary

PVC

PVC

yes

UNITRONIC ® BUS CAN TRAY

stationary

PVC

PVC

yes

UNITRONIC ® 300

flexible

PVC

PVC

no

UNITRONIC ® 300 S

flexible

PVC

PVC

yes

UNITRONIC ® 300 STP

flexible

PVC

PVC

yes

Industrial Ethernet cable

stationary

polyethylene

PVC

yes

ETHERLINE ® 2 pair: CAT.5

flexible

polyethylene

PVC

yes

ETHERLINE ® TRAY CAT.5e

flexible

thermoplastic

PVC

yes

20

Archived copy. For current information see: www.lappusa.com

Temperature Range

Size Range

Approvals

Page

-25°C to 105°C 18–500 KCMIL

38

FIRE PROTECTION

-25°C to 105°C 18–2 AWG

40

FIRE PROTECTION

-5°C to 90°C 18–6 AWG

42

FIRE PROTECTION

-25°C to 105°C 16–2 AWG

60

FIRE PROTECTION

-25°C to 105°C 16–2 AWG

62

FIRE PROTECTION

-25°C to 105°C 1–500 KCMIL

64

FIRE PROTECTION

-25°C to 105°C 18–2 AWG

66

FIRE PROTECTION

-25°C to 105°C 16–4 AWG

68

FIRE PROTECTION

-40°C to 80°C

22 AWG

96

-40°C to 80°C

22 AWG

107

-40°C to 105°C 24–16 AWG

114

FIRE PROTECTION

-40°C to 105°C 24–16 AWG

116

FIRE PROTECTION

-40°C to 105°C 24–16 AWG

118

FIRE PROTECTION

-40°C to 80°C

22 AWG

126

-20°C to 60°C

22 AWG

127

-25°C to 80°C

22 AWG

138

21

Archived copy. For current information see: www.lappusa.com

MOTORS, DRIVES & CHAIN Find the right products for your application

DESCRIPTION

Insulation Material

Jacket Material

Product

Flexing Type

Shield

Power & control cable ÖLFLEX ® 190

thermoplastic polymer thermoplastic polymer thermoplastic polymer thermoplastic polymer

flexible

PVC

no

ÖLFLEX ® 190 CY

flexible

PVC

yes

ÖLFLEX ® TRAY II

flexible

PVC/nylon

no

ÖLFLEX ® TRAY II CY

flexible

PVC/nylon

yes

ÖLFLEX ® TRAY VTC

flexible

PVC

PVC

no

ÖLFLEX ® CHAIN 896 P

continuous flex polypropylene

PUR

no

ÖLFLEX ® FD 855 P

continuous flex

TPE

PUR

no

ÖLFLEX ® FD 855 CP

continuous flex

TPE

PUR

yes

ÖLFLEX ® FD 890

continuous flex

PVC

PVC

no

ÖLFLEX ® FD 890 CY

continuous flex

PVC

PVC

yes

ÖLFLEX ® HEAT 180 MS

stationary

silicone

silicone

yes

ÖLFLEX ® HEAT 180 C MS

stationary

silicone

silicone

no

ÖLFLEX ® VFD 2XL

flexible

XLPE (plus)

TPE

yes

ÖLFLEX ® VFD 2XL with Signal

flexible

XLPE (plus)

TPE

yes

ÖLFLEX ® VFD 2XL SYMMETRICAL

flexible

XLPE (plus) Lapp Surge Guard Lapp Surge Guard

TPE

yes

ÖLFLEX ® VFD SLIM

flexible

TPE

yes

ÖLFLEX ® VFD with Signal

flexible

TPE

yes

ÖLFLEX ® SERVO FD 796 CP

continuous flex polypropylene

PUR

yes

ÖLFLEX ® SERVO FD 798 CP

continuous flex polypropylene

PUR

yes

Siemens ® Standard 6FX 8PLUS

continuous flex polypropylene

PUR

yes

Indramat ® Standard INK

continuous flex

TPE

PUR

yes

Data communication cable UNITRONIC ® BUS PB FD

continuous flex polyethylene

PUR

yes

UNITRONIC ® BUS CAN FD

continuous flex polyethylene

PUR

yes

UNITRONIC ® BUS LD

stationary

polyethylene

PVC

yes

UNITRONIC ® BUS LD FD

continuous flex polyethylene

PUR

yes

UNITRONIC ® FD CP plus

continuous flex

polyolefin

PUR

yes

UNITRONIC ® FD CP (TP) plus Industrial Ethernet cable ETHERLINE ® 4 pair: CAT.6A

continuous f lex

polyolefin

PUR

yes

continuous flex polypropylene

PUR

yes

ETHERLINE ® HEAT 6722

flexible flexible flexible

polyolefin

PUR PVC

yes yes yes

ETHERLINE ® FIRE CAT.5e PH120

thermoplastic

ETHERLINE ® ROBUST

polyolefin

TPE

ETHERLINE ® ROBUST FR

flexible

polyolefin

TPE

yes

22

Archived copy. For current information see: www.lappusa.com

Temperature Range

Size Range

Approvals

Page

-25°C to 105°C

20–2 AWG

28

FIRE PROTECTION

-25°C to 105°C

20–2 AWG

30

FIRE PROTECTION

-25°C to 105°C 18–500 KCMIL

38

FIRE PROTECTION

-25°C to 105°C

18–2 AWG

40

FIRE PROTECTION

-5°C to 90°C

18–6 AWG

42

FIRE PROTECTION

-40°C to 80°C

16–4 AWG

44

FIRE PROTECTION

-40°C to 80°C

20–14 AWG

46

FIRE PROTECTION

-40°C to 80°C

20–14 AWG

48

FIRE PROTECTION

-5°C to 90°C

20–2 AWG

50

FIRE PROTECTION

-5°C to 90°C

20–6 AWG

52

FIRE PROTECTION

-50°C to 180°C 20–10 AWG

56

FIRE PROTECTION

-50°C to 180°C

20–8 AWG

58

FIRE PROTECTION

-25°C to 105°C

16–2 AWG

60

FIRE PROTECTION

-25°C to 105°C

16–2 AWG

62

FIRE PROTECTION

-25°C to 105°C 1–500 KCMIL

64

FIRE PROTECTION

-25°C to 105°C

18–2 AWG

66

FIRE PROTECTION

-25°C to 105°C

16–4 AWG

68

FIRE PROTECTION

-40°C to 80°C

16–1 AWG

70

FIRE PROTECTION

-40°C to 80°C

see page

72

-20°C to 60°C

26–20 AWG

75

19–4 AWG (power) 24-16 AWG (signal)

-30°C to 80°C

78

-30°C to 70°C

24 AWG

95

-30°C to 70°C

24–20 AWG

106

-40°C to 80°C

24 AWG

108

-30°C to 70°C

24 AWG

109

-40°C to 80°C

26–22 AWG

120

-40°C to 80°C

26–18 AWG

122

-30°C to 70°C

26 AWG

135

-40°C to 105°C -25°C to 80°C -40°C to 80°C

24 AWG 22 AWG

137 138 140

—

26, 22 AWG

-40°C to 80°C

26–22 AWG

141

23

Archived copy. For current information see: www.lappusa.com

Find the right products for your application ROBOT BASE

DESCRIPTION

Insulation Material

Jacket Material

Product

Flexing Type

Shield

Power & control cable ÖLFLEX ® CHAIN 896 P

continuous flex polypropylene

PUR

no

ÖLFLEX ® FD 855 P

continuous flex

TPE

PUR

no

ÖLFLEX ® FD 855 CP

continuous flex

TPE

PUR

yes

ÖLFLEX ® FD 890

continuous flex

PVC

PVC

no

ÖLFLEX ® FD 890 CY

continuous flex

PVC

PVC

yes

ÖLFLEX ® ROBOT F1

torsion

TPE

PUR

no

ÖLFLEX ® ROBOT F1 (C)

torsion

TPE

PUR

yes

ÖLFLEX ® SERVO FD 796 CP

continuous flex polypropylene

PUR

yes

ÖLFLEX ® SERVO FD 798 CP

continuous flex polypropylene

PUR

yes

PUR, polyurethane

Siemens ® Standard 6FX 8PLUS

continuous flex polypropylene

yes

Indramat ® Standard INK

continuous flex

TPE

PUR

yes

Data communication cable UNITRONIC ® BUS PB

PVC, halogen‑free

stationary

polyethylene

yes

UNITRONIC ® FD CP plus

continuous flex

polyolefin

PUR

yes

UNITRONIC ® FD CP (TP) plus Industrial Ethernet cable ETHERLINE ® 4 pair: CAT.5e

continuous flex

polyolefin

PUR

yes

PUR, halogen‑free

flexible

polyethylene

yes

ETHERLINE ® 4 pair: CAT.6A

continuous flex polypropylene

PUR

yes

Industrial Ethernet cordsets

stationary

polyethylene

PUR

yes

Ethernet cordsets: CAT.5e

continuous flex

polyolefin

PUR

yes

stationary

polyethylene

PVC

yes

Ethernet cordsets: CAT.6A

continuous flex

foam skin

PUR

yes

stationary

polyethylene

PVC

yes

PROFINET ® cordsets

continuous flex

polyethylene

PUR

yes

24

Archived copy. For current information see: www.lappusa.com

Temperature Range

Size Range

Approvals

Page

-40°C to 80°C

16–4 AWG

44

FIRE PROTECTION

-40°C to 80°C

20–14 AWG

46

FIRE PROTECTION

-40°C to 80°C

20–14 AWG

48

FIRE PROTECTION

-5°C to 90°C

20–2 AWG

50

FIRE PROTECTION

-5°C to 90°C

20–6 AWG

52

FIRE PROTECTION

-40°C to 80°C

24–10 AWG

54

FIRE PROTECTION

-40°C to 80°C

24–10 AWG

54

FIRE PROTECTION

-40°C to 80°C

16–1 AWG

70

FIRE PROTECTION

-40°C to 80°C

see page

72

-20°C to 60°C

26–20 AWG

75

19–4 AWG (power) 24-16 AWG (signal)

-30°C to 80°C

78

-40°C to 80°C

24–22 AWG

94

-40°C to 80°C

26–22 AWG

120

-40°C to 80°C

26–18 AWG

122

-40°C to 80°C

26 AWG

131

-30°C to 70°C

26 AWG

135

-40°C to 80°C

26 AWG

146

-20°C to 70°C

26 AWG

146

-40°C to 80°C

22 AWG

146

-10°C to 70°C

24 AWG

146

-20°C to 60°C

22 AWG

150

-20°C to 60°C

22 AWG

150

25

Archived copy. For current information see: www.lappusa.com

Find the right products for your application ROBOT ARM

DESCRIPTION

Insulation Material

Jacket Material

Product

Flexing Type

Shield

Power & control cable ÖLFLEX ® ROBOT F1

torsion

TPE

PUR

no

ÖLFLEX ® ROBOT F1 (C)

torsion

TPE

PUR

yes

ÖLFLEX ® SERVO FD 796 CP

continuous flex polypropylene

PUR

yes

ÖLFLEX ® SERVO FD 798 CP

continuous flex polypropylene

PUR

yes

PUR, polyurethane

Siemens ® Standard 6FX 8PLUS

continuous flex polypropylene

yes

Indramat Standard INK

continuous flex

TPE

PUR

yes

Data communication cable UNITRONIC ® BUS PB TORSION Industrial Ethernet cable ETHERLINE ® 2 pair: CAT.5 TORSION

torsion

polyethylene

PUR

yes

torsion

polyethylene

PUR

yes

ETHERLINE ® 4 pair: CAT.6A TORSION

torsion

foam skin

PVC, PUR yes

26

Archived copy. For current information see: www.lappusa.com

Temperature Range

Size Range

Approvals

Page

-40°C to 80°C

24–10 AWG

54

FIRE PROTECTION

-40°C to 80°C

24–10 AWG

54

FIRE PROTECTION

-40°C to 80°C

16–1 AWG

70

FIRE PROTECTION

-40°C to 80°C

see page

72

-20°C to 60°C

26–20 AWG

75

19–4 AWG (power) 24-16 AWG (signal)

-30°C to 80°C

78

-25°C to 75°C

22 AWG

97

-40°C to 80°C

22 AWG

129

-10°C to 70°C

24 AWG

136

27

Archived copy. For current information see: www.lappusa.com

Extremely oil-resistant flexible control cable; UL TC ÖLFLEX ® 190

Cable tray Control board Main control box Robot base Robot arm Power outlet ai l x Motors, drives & chain b o l t ot r , in

FIRE PROTECTION

OR-04

FR-03

WT-02

MP-03

Construction

Conductors: Finely stranded bare copper Insulation: Specially formulated PVC Jacket: Specially formulated thermoplastic polymer; gray

find the right EPIC ® connector on page 154

Technical Data

Minimum Bend Radius:

4x cable diameter

Temperature Range: - UL TC: - for stationary use:

-25°C to 90°C -40°C to 105°C -25°C to 90°C

- for flexible use:

Nominal Voltage: - UL PLTC:

300V 600V

- UL TC:

- UL WTTC:

1000V 1000V

- UL/CSA AWM:

Test Voltage:

2000V

Conductor Stranding: - 20–6 AWG:

Class 5 fine wire* Class K fine wire

- 4 AWG & larger:

* 18 AWG meets only Class 5 cross section and DC resistance

Color Code:

black with white numbers, plus green/yellow ground

Approvals:

UL:

TC-ER per UL 1277 WTTC per UL 2277 PLTC-ER per UL 13 (20 AWG) AWM 2587 & 21098 (Oil) UL Oil Res I/II 90°C Wet; 90°C Dry Sunlight resistant Direct burial NFPA 79 CSA AWM I/II A/B FT4 CSA C22.2 210.2

Attributes:

Canada:

Additional:

Torsion-rated for wind market (± 90°/m) & (± 150°/m) (18 - 2 AWG) CE & RoHS

If not otherwise specified, all values relating to the product are nominal values. Photographs are not to scale and are not true representations of the products in question.

28

Archived copy. For current information see: www.lappusa.com